CNC加工部品
1. What is CNC machining?
CNC (Computer Numerical Control) machining workpiece is a part processed by computer numerical control machine tools (such as milling machines, lathes, machining centers) for high-precision cutting, drilling, boring and other materials of metal, plastic. CNC technology enables the automatic production of complex geometric shapes by digitally programming the tool path.
Forged Steel Valve Body | CNC Machined Fluid Components
Industrial Piston Rod | Forged Steel CNC Machined | Chrome Plated
2.8 mittotoyo coordinates: 1 group
2.9 Number of gear testing equipment: 1 group
2.10 Number of performance laboratories: 1
2.11 Blank machine Flaw detection machine Ultrasonic cleaning machine
2. Current machining equipment in Weforging:
2.1 Number of CNC lathes (turning centers) : 110 sets
2.2 Number of CNC milling machines (machining centers) : 23 sets
2.3 Grinding machines (super finishing equipment) Number: 5 sets
2.4 Number of CNC gear shaper, gear hobbing machine, gear milling machine, broaching machine: 25 sets
2.5 Number of composite machining centers (Mazak turning and milling composite) : 5 sets
2.6 Number of deep-hole drilling devices: 2
2.7. Medium frequency CNC quenching quantity: 1 set
3.why do we need to combine CNC machining with forging?
Forging advantages: The forging process can optimize the organization of the metal, and improve strength, toughness, fatigue life (such as wind power flange, engine parts).
CNC machining advantages: provide high precision, complex surfaces (such as pins and pin holes, bolts and nuts).
Machined Forgings | Precision CNC Finished Parts
Industrial Steel Coupling | CNC Machined Shaft Connector
4. Key quality control measures in Weforging:
4.1 Dimensional detection: Coordinate measuring machine (Mitutoyo), optical profilometer.
4.2 Surface treatment: Dacromet, chrome plating, sand blasting, phosphating, galvanized.
4.3 Material testing: Provide the original material report (such as ASTM, ISO standards).
4.4 Measuring tool testing: Regular third-party testing.
4.5 Whole process inspection: first inspection, three coordinates, inspection, final inspection.
4.6 Mazak machining process monitoring: real-time tool wear detection, and the first part of the Mitutotyo coordinate synchronous detection of comparative data, adjust the program parameters to prevent machining deviation.
4.7 Sample and small batch inspection: After the three-coordinate test, the customer confirms and tests twice to confirm the testing standards of both sides!
5. the application of CNC machining in gear manufacturing
(1) Processing method:
CNC milling gear (large module gear ring)
CNC hobbing (small module lot gear)
CNC gear shaper (Internal gear machining)
CNC grinding (high precision hard face gear)
(2) CNC pre-processing of gear forging blank
Turning/milling gear blanks (to ensure datum accuracy)
NC drilling/tapping (machining mounting holes, weight reduction holes)
(3) Gear post-processing and testing
Quenching treatment
CNC deburring (improves surface quality)
CNC coordinate measurement (CMM) (detection of tooth profile error, tooth spacing deviation)
CNC Machined Round Flange | ANSI/ASME Compliant
5. the application of CNC machining in gear manufacturing
(1) Processing method:
CNC milling gear (large module gear ring)
CNC hobbing (small module lot gear)
CNC gear shaper (Internal gear machining)
CNC grinding (high precision hard face gear)
(2) CNC pre-processing of gear forging blank
Turning/milling gear blanks (to ensure datum accuracy)
NC drilling/tapping (machining mounting holes, weight reduction holes)
(3) Gear post-processing and testing
Quenching treatment
CNC deburring (improves surface quality)
CNC coordinate measurement (CMM) (detection of tooth profile error, tooth spacing deviation)
5. the application of CNC machining in gear manufacturing
1
日本語 
English 
Deutsch 
Français 
简体中文 
English (UK) 
Español 
Italiano 
Беларуская мова 
Türkçe 
العربية 
Nederlands 
Português 
한국어 
Ελληνικά 
Svenska 
Suomi 
Dansk